Safety Manager combines Honeywell’s proven Quadruple Modular Redundancy (QMR®) 2oo4D technology with extensive process safety management expertise in integrating process safety data, applications, system diagnostics and critical control strategies.
Honeywell’s IEC 61511 and IEC 61508 SIL 3 TÜV certified solution provides the optimal level of safety and process integration while still maintaining functional safety separation as mandated by those standards. Through Experion operational integration, all systems are unified into one operationally integrated architecture, providing a unique opportunity to improve safety, process availability and efficiency.

Experion provides unprecedented connectivity through all levels of process and business operations to optimize work processes, improve routine maintenance efficiencies, enhance safety management and release personnel from manual processes. 

Benefits

 Safe and Secure – Safety Manager is designed to be securely integrated into customer systems and has passed very rigorous security testing as defined by ISA Security Compliance Institute (ISCI). Safety Manager was the first safety system to achieve Embedded Device Security Assurance (EDSA) certification. ISCI developed this certification within the framework of the ISA Industrial Automation and Control Systems security standards (ISA 99). Because of the built in protection mechanisms, the Experion Safety Manager is protected from cyber attacks and disruption of service.

 High Availability Architecture – Honeywell’s field-proven QMR 2oo4D architecture provides the highest availability with a safe architecture. Applying QMR technology allows uninterrupted process operation in the event of any system degradation or on-process modification without jeopardizing the SIL 3 level. The optional Safety Manager A.R.T. (Advanced Redundancy Technique) provides additional benefits for locations where timely maintenance is not available.

 Easy and Intuitive Engineering and Modifications – Safety Builder, an intuitive and comprehensive configuration tool, provides plant-wide management of safety-critical databases and application programming for easy network design. TÜVapproved, menu-driven online modifications prevent errors while maintaining and optimizing the safety application.

 Defense-in-Depth – SafeNet and remote distributed Safety Manager provide the ability to design defense-in-depth safety strategies that maximize safety and security while minimizing risk and scope-of-loss concerns.

 Safety Networking - The networking capabilities of Safety Manager are unsurpassed. Up to 1024 redundant nodes can be included in one safety network, acting as one integrated safety solution. The SIL 4 certified SafeNet communication protocol guarantees fast and safe communication over any media and distance. The remote management capabilities support centralized management of all connected safety systems.

 SafeNet Flexibility - SafeNet can run over any network, such as a dedicated separated safety network as well as the Honeywell Fault Tolerant Ethernet (FTE) network infrastructure. SafeNet is the only SIL 4 certified communication protocol available in process networks today.

 Self-Learning – Replacing any module, including the safety processor, is possible when the plant is in operation, and data and programs are automatically copied from the running processor. There is no manual loading required, which simplifies handling and avoids problems. The total system will continue to meet the stringent SIL 3 requirements.

 High Performance – Safety Manager has been optimized to manage large applications with over 1,000 I/O as well as highspeed applications with fast processing requirements of cycle times well below 100 milliseconds.

 Universal Safety I/O – Safety Manager Universal Safety I/O enables maximum architectural flexibility and lowest cost of ownership when safety is required at distributed locations. It has the unique feature that each channel can be configured individually to a different I/O type. Every Universal Safety I/O module has a capacity of 32 freely configurable channels, enabling savings on both installation and operational costs. By using soft-marshalling, the Universal Safety I/O module can be mounted close to the process unit, eliminating the need for marshalling panels, homerun cables and reducing or eliminating field auxiliary rooms. This approach is ideally suited to highly distributed applications such as oil and gas upstream applications, and reduces cost while increasing availability and efficiency. This reduces overall capital expenditure, as well as maintenance costs. 

Safety Manager R210.2 supports Safety Manager SC Controller
- FC-SCNT01, SC FC-SCNT01 SAFETY CONTROLLER SIL3
 FC-TCNT11, SC S300 IOTA CNTRL REDUNDANT
- FC-RUSIO-3224, SM USIO module 32 ch 24Vdc
 FC-IOTA-R24, SM Universal Safety IO redundant termination assembly
 FC-IOTA-NR24, SM Universal Safety IO non-redundant termination assembly
- FC-PDIO01, SC SAFETY DIO IOM 24VDC, 32CH
 FC-TDIO11, SC IOTA PDIO REDUNDANT
 FC-TDIO51, SC SAFETY FTA KNIFE, EOL, 24VDC, 16CH, L
 FC-TDIO52, SC SAFETY FTA KNIFE, EOL, 24VDC, 16CH, R
- FC-PUIO01, SC SAFETY UIO IOM 24VDC, 32CH
 FC-TUIO11, SC IOTA SAFETY UIO REDUNDANT
 FC-TUIO51, SC FTA FC-PUIO01 KNIFE, EOL,24VDC,16CH, L
 FC-TUIO52, SC FTA FC-PUIO01 KNIFE, EOL,24VDC,16CH, R
2.1.2 Safety Manager Hardware
Safety Manager R210.2 supports Safety Manager Controller
- FC-QPP-0002, FX-USI-0002, FC-BKM-0001, FC-PSU-240516
 FC-CPCHAS-000x
- FC-SDI-1608, FC-SAI-1620m, FC-SDOL-0824 etc….
 FC-IOCHAS-000x

Honeywell Safety Services
Honeywell’s offerings go beyond supplying hardware and software, establishing a unique safety knowledge community located in our expertise centers around the world in North America, Europe, South Africa, Asia and Australia.

Over 200 certified safety engineers employed in these centers offer a wide range of consulting, project and lifecycle support services, including:

• Safety system audits
• Process hazard and risk assessment
• SIL classification
• IEC61508 and IEC61511 CFSE training
• Safety requirement specification development
• FEED studies with customers to jointly develop their requirements
• IEC61508, IEC61511 and ISA S84 compliant solutions development
• Safety Instrumented Systems implementation
• Live, hot cutover implementation and execution of revamp projects
• Installation and commissioning
• SIL verification
• SIL validation
• Periodic proof-testing
• System maintenance
• Solution Enhancement Support Program (SESP)
• Parts management